Machine Highlights :
Automated High Speed Production: Front and back machining can be completed in one setup. Max. 5 tools for each side.
Capabilities: This machine is for mass production of components and is integrated with gantry robots to reduce operator inputs. Custom automation configurations can be made for specific workpieces and output requirements.
- The machine base is designed as a 1 piece structure for high rigidity, less deformation and with unique coolant channels to limit thermal growth.
- Linear Roller guide way for fast feed rates & roller guides for increased rigidity.
- Gang tool with dove tail design. It can be adjusted to match to the center of the spindle so the precision of the tool center can be guaranteedand increases turning precision and tool life.
- Built-in spindle with max. 8000rpm, provides faster acceleration and cycle times, less vibration, and better workpiece finish.
- Integrated gantry robot, provides smaller footprint, easy adjustment and maintenance.
- 4”3 jaw chuck , collet chuck, pneumatic or diaphragm chuck can be installed.
- The slide way applied grease lubrication to ensure less thermal growth due to heat and save the cost while refill the lubrication oil(grease lubrication only need to refill approximately 6 month).
| ITEM | 項目 | Unit | 主軸( R ) | 主軸( L ) | |
| Swing over saddle | 鞍架旋徑 | mm | 150 | 150 | |
| Chuck diameter | 夾頭直徑 | mm | 4”/ RD42 | 4”/ RD42 | |
| Max. turning diameter of bar | 棒材最大切削長度 | mm | 42 | 42 | |
| Max. turning length | 最大切削長度 | mm | 50 | 50 | |
| Max. turning diameter | 最大切削直徑 | mm | 42 | 42 | |
| X( R ) axis travel | X( R )軸行程 | mm | 235 | ||
| X( L ) axis travel | X( L )軸行程 | mm | 235 | ||
| Z( R ) axis travel | Z( R )軸行程 | mm | 250 | ||
| Z( L ) axis travel | Z( L )軸行程 | mm | 250 | ||
| Spindle nose | 主軸鼻端 | type | A2-4 | A2-4 | |
| Spindle speed | 主軸轉速 | rpm | 50-8000 | 50-8000 | |
| Spindle motor (cont/30min torque) | 主軸馬達扭力 (持續/30分) | N.M | 14/24 | 14/24 | |
| Tool Post | Tool station type | 刀具型式 | type | 櫛式刀具 | 櫛式刀具 |
| No. of tool station | 刀具數量 | set | 5 | 5 | |
| Size of O.D tool holder | 外徑刀座尺寸 | mm | 16/20 | 16/20 | |
| Size of I.D tool holder | 內徑刀座內孔 | mm | 20/25 | 20/25 | |
| Motor | Spindle motor | 主軸馬達 | kW | 3.7/2.2 | 3.7/2.2 |
| Axis motor | 軸向馬達 | kW | 1.2/1.2 | 1.2/1.2 | |
| Hydraulic motor | 油壓油馬達 | kW | 0.75 | 0.75 | |
| Coolant motor | 切削液馬達 | kW | 0.9 | 0.9 | |
| X( R )axis rapid traverse (Cont / 30 min) | X( R )軸快速進給(持續/30分) | M/min | 18/24 | 18/24 | |
| Z( R ) axis rapid traverse (Cont / 30 min) | Z( R )軸快速進給(持續/30分) | M/min | 18/24 | 18/24 | |
| X( L )axis rapid traverse (Cont / 30 min) | X( L )軸快速進給(持續/30分) | M/min | 18/24 | 18/24 | |
| Z( L ) axis rapid traverse (Cont / 30 min) | Z( L )軸快速進給(持續/30分) | M/min | 18/24 | 18/24 | |
| Machine dimension (LxWxH) | 機器尺寸(長x寬x高) | mm | 3610*3000*2194 | ||
| Coolant tank capacity | 切削液容量 | L | 200 | ||
| Floor area (standard equipment) | 佔地面積 | mm | 5110x4500 | ||
| Power supply | 電力需求 | Kva | 20 | ||
Standard Accessories :
Fanuc Controller
Collet Chuck
Gang Tool System
Auto Lubrication System
Coolant System
SP1/SP2 Inner Coolant & Air Blow
Coolant Level Sensor
Auto Power Shut-Off
Signal Tower
Gantry Robot x 1
Optional Accessories :
Chip Conveyor
Oil Mist Collector
Transformer
Regulator
Mitsubishi Controller
Chip Box
3 Jaw Chuck Prenematic Chuck
Diaphragm Chuck
Air Blow for SP1/SP2
High Pressure Coolant System
2nd Robot
Workpiece Stocker System
Workpiece Rotary Stacker
Workpiece Matrix Rotary Tray
Parts Turnover Unit
Parallel Dual Spindles & Automation
Mylas can design different loading and unloading systems. Depending on your workpiece design and the output required we can help you to increase your efficiency and save on manpower input.
Automation System Highlights
High Speed 3-Axis Gantry Loader
Flexible Machine Utilization. This machine offers flexible machine configurations for two simultaneous processes, as well as turnaround applications for backmachining.Reduced Cycle Times
Available with single or twin gantry high speed robot loaders, this machine has the capability for flexible machine utilization and fast production times. Can be customized for specific workpieces.Added Versatility
Gang type tools and built-in spindles offer the ultimate in precision, speed and production machining versatility.
Maximum Spindle Speed 8000 rpm
Spindle Drive Motor Torque 24 NM/30 min
Gantry Handling Capacity Ø42 mm x 50 mm
Productivity & Complex Machining
Robot Load/Unload
The robot can perform automatic loading and unloading reducing operator input.
Finished Parts Conveyor System
Machine can be equipped with a conveyor
Parts Tray and Storage System
Raw materials or finished products are placed on the tray by robots. Custom trays and stacking requirements can be made for space saving and max storage of up to 12 trays.
Parts Turnover Unit For Back maching
Back machining is achieved by the turnover unit quickly and efficiently.
Thermally Stable Spindles
The TT42 has built-in spindles for reliability, speed and precision. The main spindle is using wing system to prevent thermal growth, and heat can not be transfer to headstock. Superb design to reduce thermal issues and chip and coolant intrusion. This configuration is suitable for lights out non-stop mass-production. The max RPM’s is 8000. Specially designed headstock to prevent overheating and maintain precision cutting.